Clever maintenance: New way to detect faults in machines at an early stage

Machine downtimes cost time and money - especially when they occur unexpectedly. As part of his dissertation, Maximilian-Peter Radtke, formerly a research associate at Technische Hochschule Ingolstadt (THI), has developed a process that allows technical faults to be recognised at an early stage and maintenance to be planned in a more targeted manner. A highly relevant topic for industry.

By combining machine-specific expertise with modern AI methods, a data-efficient solution for industrial condition monitoring is created (Symbolic image: ChatGPT).

Many conventional Artificial Intelligence (AI) methods rely on large amounts of data in order to work reliably. In practice, this is often not feasible - data is difficult to access, expensive or not available at all. Radtke is therefore pursuing a different approach: Expertise from the field is integrated directly into AI models so that they can manage with significantly less information - and still function robustly and precisely.

"We combine machine-specific expertise with the latest Artificial Intelligence methods," explains Radtke. This makes the system particularly adaptable - even with previously unknown machines or unusual error patterns.

The approach was trialled with freely available data sets, including ball bearing damage, a rock drilling machine and even a rocket engine. The results have already been presented at scientific conferences. They offer companies new perspectives for data-poor but intelligent condition monitoring - efficient, flexible and practical.

The work was supervised by Professor Jürgen Bock from THI and Institut AIMotion Bavaria, who is also the long-term contact person for the research topic. He emphasises:
"What we already know no longer needs to be extensively trained using machine learning methods."

The combination of empirical knowledge and AI opens up new avenues for intelligent and resource-saving solutions in the industrial environment.

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